Composite Foamcore.
The Evolution of
Exterior & Interior
Architectural Mouldings.
NORTH AMERICA'S SPECIFIED
MANUFACTURER
OF LIGHTWEIGHT ARCHITECTURAL PROFILES:
ZERO-JOINT EXPANSION & LIFETIME DURABILITY.
Cement Coated Foamcore Exterior Moulding Systems
Specialized exterior window & door trim, designed to frame exterior openings with an ultra fine finish.
Moisture-proof exterior window sills engineered for superior drainage & long-term building protection.
Lightweight, monolithic extrerior cornice profiles, providing a seamless roofline transition.
Precision exterior middle band mouldings used to separate wall materials, creating horizontal architectural depth.
High-performance exterior column wraps designed for rapid installation around structural supports with bases & capitals.
Decorative vertical exterior pilaster accents that provide classical architectural rhythm to building facades and porticos.
Exterior Performance Comparison
| Attribute | Mouldex Exterior Mouldings | Pre-Cast Concrete | Wood (Metrie / Alexandria) | PVC / Poly (Azek / Fypon) |
|---|---|---|---|---|
| Weight | Ultra-Light (1/10th weight) | Extremely Heavy | Moderate | Light |
| Durability | Polymer-Cement (Impact Resistant) | Masonry (Brittle) | Prone to Rot/Warp | High Expansion |
| Installation | 1-Person / No machinery | Crane / Structural Ties | Skilled Carpentry | Standard Mechanical |
| Maintenance | Zero Maintenance | Patching / Re-sealing | Painting / Staining | Fading / Chalking |
Engineering the Illusion:
Structural Trompe L’oeil
Our architectural fabrications for the Great American State Fair pushed the boundaries of classical replication. By combining precision CNC sculpting with advanced polyurethane composites, we engineer deep-relief facades, massive arches, and intricate custom profiles that deliver true structural depth and shadow lines, all while maintaining an ultra-lightweight footprint.
Explore Capabilities
Plaster Coated Foamcore Interior Moulding Systems
Ultra-smooth, ultra light single-piece interior cornices that replicate the look of hand-run architectural plaster
Precision-cut monolithic waffle ceiling beam profiles engineered for rapid construction of seamless integration.
High-opacity valance mouldings designed specifically for integrated indirect LED lighting systems.
Interior Performance Comparison
| Attribute | Mouldex Interior Mouldings | Traditional Plaster | MDF (Metrie / Alexandria) | Synthetics (Ekena / Orac Decor) |
|---|---|---|---|---|
| Finish Quality | Genuine Smooth Plaster | Hand-Run Smooth Plaster | Painted Fiber (Grainy Texture) | Molded "Plastic" Look |
| Stability | Crack-Resistant Composite | Prone to Hairline Cracks | High Joint Expansion | Brittle over time |
| Fire Safety | Non-Combustible Surface | Non-Combustible | Combustible Wood Fiber | Flammable Polymers |
High Performance Wall Systems
Beyond our manufactured architectural mouldings, Mouldex Composites is the authorized North American distributor for StoneRox Stone Veneer, brick veneer, StoCast Wood Grain Panels systems
High-density individual units molded from natural rock, providing a lighter & authentic masonry finish.
Authentic kiln-fired clay brick units engineered for high-durability heritage aesthetics on interior & exterior walls.
Flexible resin-cast planks designed to wrap curved surfaces and provide a rot-proof cedar aesthetic.
Precision-cut natural stone segments with an interlocking Z-Shape geometry for rapid-track modular installation.
Why The Design/Build Industry Prefers Mouldex
Architects and builders prefer Mouldex for our proprietary lightweight exterior and interior mouldings that eliminate structural weight liabilities while delivering a prestigious, genuine monolithic finish. Our systems are engineered for sustainability, design flexibility and rapid-track installation, outperforming traditional materials in both cost and durability.
Jane Lockhart - Interior Designer
Award-winning designer Jane Lockhart specifies Mouldex Plaster Interior Mouldings to achieve a prestigious hand-run finish without the structural risks of traditional masonry. See why top designers are replacing moisture-sensitive MDF and wood mouldings with our high-opacity interior profiles.
The Discovery Channel
As featured on The Discovery Channel's 'How It's Made', our proprietary manufacturing process verifies the science of Cement Coated Foam engineering. See how we achieve a Class A fire rating and North American freeze-thaw stability that outperforms standard PVC, MDF/Wood and pre-cast alternatives.
Brian Kitchin - Drywall Nation
Drywall Nation validates the rapid-track installation efficiency of Mouldex. Unlike traditional plaster or expansive PVC, our lightweight cement coated mouldings are the professional choice for seamless, zero-joint expansion architectural finishes. Watch what Brian cooked up in the kitchen.
Trusted by Industry Leaders
Mouldex Composites is the specified manufacturer for global luxury brands and North America's largest home builders.
As the official fabricator of the Great American State Fair, Tiffany & Co. and The Ritz-Carlton to high-volume residential moldings for Mattamy and Pulte Homes, our plaster and cement coated foamcore systems are engineered to meet the strictest commercial, hospitality and residential building standards.
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